VW Passat B5

since 1996 release

Repair and operation of the car



Foltsvagen Passat B5
+ Maintenance instruction
+ 1. Maintenance
+ 2. Engines
+ 3. Cooling system
+ 4. Fuel system
+ 5. Engine management
+ 6. Exhaust system
+ 7. Transmission
- 8. Running gear
   - 8.1.2. Depreciation rack
      8.1.2.1. Repair of a depreciation rack
      8.1.3. Removal and installation of a power shaft
      8.1.4. Amount of G 000 603 lubricant for external hinges of power shafts
      8.1.5. Lubricant of the internal three-humeral hinge
      8.1.6. Filling of the CV JOINT with G6 lubricant
      8.1.7. Replacement of the internal hinge of equal angular speeds
      8.1.8. Replacement of the external hinge of equal angular speeds
      8.1.9. Dismantling of the external hinge of equal angular speeds
      8.1.10. Malfunctions of power shafts
   + 8.2. Back suspension bracket
   + 8.3. Wheels and tires
+ 9. Steering
+ 10. Brake system
+ 11. Body
+ 12. Heating, ventilation
+ 13. Electric equipment






8.1.8. Replacement of the external hinge of equal angular speeds

GENERAL INFORMATION

Section of the external hinge of equal angular speeds


1 – hinge case,
2 – protective cover,
3 – steel rings

Arrangement of a lock ring, the laying and dish-shaped washer fixing the external hinge on driving to a shaft

1 – lock ring,
2 – laying,
3 – dish-shaped washer

Use of the special tool 1683 for fastening of the modernized collar

And – the screw of tightening of sponges of the tool,
In – installation of sponges of the tool on a collar

Diameter of the external hinge of equal angular speeds differs and makes 88,0 or 98,0 mm.

PERFORMANCE ORDER
1. Remove collars of fastening of a protective cover and shift a cover from the hinge on a power shaft.
2. Carefully clear an internal part of the hinge and remove a spring lock ring from the inside of the hinge.
3. Fix a power shaft in a vice with soft sponges and the aluminum or copper hammer bring down the hinge from a power shaft.
4. Remove a spring lock ring, laying and a dish-shaped washer from the end of a power shaft.
5. Fill the internal hinge with 90 grams of lubricant.
6. Establish on a power shaft a dish-shaped washer, the convex party to the hinge, see rice. An arrangement of a lock ring, the laying and a dish-shaped washer fixing the external hinge on driving to a shaft.
7. Establish a new spring lock ring on a power shaft, fix a shaft in a vice with soft sponges and the aluminum or copper hammer fill the hinge on a power shaft, at the same time the lock ring has to enter accurately a flute on hinge inside.
8. Install a protective cover on the hinge and fix it by collars. Before fastening of a protective cover collars, the screw-driver raise an inner edge of a cover, for alignment of pressure of air under a cover. Fastening of collars requires use of the tool 1683 (see rice. Use of the special tool 1683 for fastening of the modernized collar). Establish sponges of the tool on corners of a clip of a collar and in this situation tighten sponges the screw.