VW Passat B5

since 1996 release

Repair and operation of the car



Foltsvagen Passat B5
+ Maintenance instruction
+ 1. Maintenance
+ 2. Engines
+ 3. Cooling system
+ 4. Fuel system
+ 5. Engine management
+ 6. Exhaust system
- 7. Transmission
   + 7.1.2. Clutch plate
   + 7.2. Mechanical transmission
   - 7.3. Automatic transmissions
      7.3.1.2. Adjustment of the mechanism of gear shifting
      7.3.2. Completely automatic transmission
      7.3.2.1. Adjustment of a cable of switching (automatic transmission)
      7.3.2.2. All-wheel drive cars
+ 8. Running gear
+ 9. Steering
+ 10. Brake system
+ 11. Body
+ 12. Heating, ventilation
+ 13. Electric equipment







7.3.1.2. Adjustment of the mechanism of gear shifting

GENERAL INFORMATION

Mechanism of the choice of transfers

1 – handle,
2 – protective cover,
3 – lock ring,
4 – plug,
5 – spring,
6 – areca clamp,
7 – spring,
8 – plug,
9 – gear shifting lever,
10 – intermediate plug,
11 – nut, 10 Nanometers,
12 – nut, 10 Nanometers,
13 – casing,
14 – nut, 25 Nanometers,
15 – special washer,
16 – nut, 25 Nanometers,
17 – special washer,
18 – lock ring,
19 – damper,
20 – case,
21 – back shaft of a fork of gear shifting,
22 – bolt, 10 Nanometers,
23 – bolt, 25 Nanometers,
24 – Ibe,
25 – case,
26 – nut, 10 Nanometers,
27 – самоконтрящаяся nut, 10 Nanometers,
28 – fork,
29 – bolt,
30 – blooming ring,
31 – protective cover,
32 – draft of management,
33 – clip,
34 – bolt, 25 Nanometers,
35 – самоконтрящийся bolt, 20 Nanometers,
36 – bolt, 40 Nanometers,
37 – Ibe,
38 – Ibe,
39 – gear shifting lever

Prevention

If it is necessary to remove completely the gear shifting mechanism, it is previously necessary to remove the exhaust system.

The handle 1 unscrews from the gear shifting lever together with a protective cover.

Spring 7 and the plug 8 are established in a ball clamp and fasten on the gear shifting lever so that they settled down to the left of the gear shifting lever.

The spherical party of the plug 8 has to be directed to the gear shifting lever.

The lever of gear shifting 9 can be installed only in one situation.

At installation of a lock ring 18 it is necessary to use a new lock ring. The convex party of a ring has to be directed to the case.

At installation it is necessary to use a new nut 27.

At installation it is necessary to use a new bolt 35.

At installation the convex party of a washer 37 has to be directed to a control lever.


Before carrying out adjustment check that the transmission, coupling, the mechanism of switching and draft of gear shifting are in a full order. Also check that drafts of gear shifting move smoothly and easily.

PERFORMANCE ORDER
1. Install the gear shifting lever in neutral situation and tighten the emergency brake.
2. Disconnect the lower part of a protective cover of the lever of gear shifting from the central console.
3. Unscrew from the lever of gear shifting and remove it together with a protective cover.
4. Unscrew nuts and remove a rubber casing from the gear shifting mechanism case.
5. Measure distance (a) between a body and the mechanism of gear shifting which has to make 37 mm. If necessary adjust it as follows. Weaken the screw (shooter) fastening of a fork of gear shifting. Moving a shaft, establish the required distance and tighten a fastening bolt the moment of 25 Nanometers.
6. Weaken the nuts fixing the case of a spherical support.
7. Install the case of a spherical support horizontally.
8. Tighten nuts of fastening of the case of a spherical support the moment of 25 Nanometers.
9. Weaken the bolt fixing draft of control of the transmission.
10. Install the gear shifting lever in such situation that ledges of a spherical emphasis were at identical distance from the case(s).
11. In this position of the lever of gear shifting tighten a bolt of fastening of draft of control of the transmission the moment of 25 Nanometers.
12. Check that position of the lever of gear shifting did not change.
13. Check correctness of installation of the lever of gear shifting. In neutral situation the lever of gear shifting has to establish on the line of inclusion of the third – the fourth transfer.
14. Additional adjustment can be made as follows. Weaken nuts of fastening of the spherical case. Move the gear shifting lever against the stop to the right and in this situation repeatedly tighten fastening nuts the moment of 25 Nanometers (see point 6).
15. Establish and screw a rubber casing of the mechanism of gear shifting.
16. Screw the handle on the gear shifting lever.
17. Fix a protective cover of the lever of gear shifting on the central console.
18. In this position of the lever of gear shifting tighten a bolt of fastening of draft of control of the transmission the moment of 25 Nanometers.