VW Passat B5

since 1996 release

Repair and operation of the car



Foltsvagen Passat B5
+ Maintenance instruction
+ 1. Maintenance
+ 2. Engines
+ 3. Cooling system
+ 4. Fuel system
+ 5. Engine management
+ 6. Exhaust system
- 7. Transmission
   + 7.1.2. Clutch plate
   + 7.2. Mechanical transmission
   - 7.3. Automatic transmissions
      7.3.1.2. Adjustment of the mechanism of gear shifting
      7.3.2. Completely automatic transmission
      7.3.2.1. Adjustment of a cable of switching (automatic transmission)
      7.3.2.2. All-wheel drive cars
+ 8. Running gear
+ 9. Steering
+ 10. Brake system
+ 11. Body
+ 12. Heating, ventilation
+ 13. Electric equipment






7.3. Automatic transmissions

7.3.1. Special automatic transmission

7.3.1.1. General information

GENERAL INFORMATION

Arrangement of electric sockets (And, In, With, D) and the bracket (E) fixing burn down wires on the transmission


The nut of fastening of the hydrotransformer seen through an opening for installation of a starter


Use of a special clip (1) for fixing of the hydrotransformer on entrance to a transmission shaft


Prevention

Operations on removal and installation of the special automatic transmission are similar to operations on removal and installation of the mechanical transmission. The operations concerning only the special automatic transmission are given in the real subsection.


PERFORMANCE ORDER
1. Support the engine, using the load-lifting mechanism for the eyes fixed on a head of the block of cylinders.
2. Mark and disconnect from the transmission electric sockets, see rice. An arrangement of electric sockets (And, In, With, D) and the bracket (E) fixing burn down wires on the transmission.
3. Unscrew the bracket fixing burn down wires to the transmission, see rice. An arrangement of electric sockets (And, In, With, D) and the bracket (E) fixing burn down wires on the transmission.
4. Disconnect electric ATF sockets from the power unit and, using a soft wire, tie up them to a body.
5. A wrench for a bolt of fastening of a pulley of a bent shaft turn a bent shaft of the engine in such situation that through an opening to a starter it was available one of fastening nuts гидротран a sformator. The screw-driver or mount for teeths of a gear wreath record a drive plate from a provorachivaniye and unscrew a bolt of fastening of the hydrotransformer. Turn a bent shaft of the engine and similarly unscrew the remained two nuts, see rice. The nut of fastening of the hydrotransformer seen through an opening for installation of a starter.
6. Install the selector lever in situation P and, having pulled up, disconnect a cable of control of the transmission from a shaft.
7. Unscrew the bolt fixing a cover of a cable of control of the transmission and remove a cable.
8. Move the transmission from the engine, at the same time support the hydrotransformer.
9. Move the hydrotransformer on an entrance shaft to a case of the transmission and, using clips, fix the hydrotransformer in this situation, see rice. Use of a special clip (1) for fixing of the hydrotransformer on entrance to a transmission shaft.
10. Being careful, lower the transmission and take it from under the car.

Installation

Arrangement and the moments of tightening of bolts of fastening of the automatic transmission to the engine

POSITION
BOLT
TIGHTENING MOMENT
1
M12x75
65 Nanometer
2
M12x130
65 Nanometer
3
M12x45
45 Nanometer
4
M12x70
45 Nanometer
5
M10x60
45 Nanometer
6
M10x80
45 Nanometer
And
The directing plugs

PERFORMANCE ORDER
1. Remove the clip holding the hydrotransformer on entrance to a transmission shaft.
2. Three nuts screw the hydrotransformer on a plate of the drive and tighten nuts the moment of 80 Nanometers.
3. Screw in bolts of fastening of the transmission to the engine and tighten them the required moment, see rice. An arrangement and the moments of tightening of bolts of fastening of the automatic transmission to the engine.
4. Check that the lever of the selector is installed in situation P, and connect a cable of management of the transmission to a transmission shaft.
5. Fix and, if necessary, adjust a cable of control of the transmission.
6. Check oil level in the transmission and if necessary bring it to norm.