VW Passat B5

since 1996 release

Repair and operation of the car

Foltsvagen Passat B5
+ Maintenance instruction
+ 1. Maintenance
+ 2. Engines
+ 3. Cooling system
+ 4. Fuel system
+ 5. Engine management
+ 6. Exhaust system
- 7. Transmission
   + 7.1.2. Clutch plate
   - 7.2. Mechanical transmission
      7.2.2. Removal of the transmission
      7.2.3. Installation of the transmission
      7.2.4. Repair of the transmission
   + 7.3. Automatic transmissions
+ 8. Running gear
+ 9. Steering
+ 10. Brake system
+ 11. Body
+ 12. Heating, ventilation
+ 13. Electric equipment

7.2.2. Removal of the transmission

GENERAL INFORMATION

For removal of the transmission it is necessary to lift the car and to enshrine it in this provision. Use of a stationary jack is also necessary.

PERFORMANCE ORDER

1. Remove a weight wire from the accumulator.
2. Take from an arm a dilator a ny tank of the cooling system and, without disconnecting from it hoses, move it aside.
3. Weaken collars and remove the air branch pipe located between the air filter and the engine.
4. Release bolts of fastening of the right forward wheel, then lift the car and remove the right forward wheel.
	5. Remove the lower strip of fastening of a mudguard of the engine.
6. Remove the top casing of the engine.
7. Unscrew and remove a reception exhaust pipe and the catalyst.
	8. Unscrew bolts and remove protection covers of the right and left power shafts.
9. Unscrew bolts and disconnect internal hinges of power shafts from the transmission. Using a soft wire, tie the internal ends of power shafts to a body.
10. Remove a starter.
	11. Unscrew the bolt (A) fixing draft of control of the transmission and remove draft from the transmission. Unscrew a bolt (B) and disconnect draft of gear shifting from the transmission.
	12. Disconnect electric sockets of a tachometer (A) and light of a backing (B) from the transmission.
13. Disconnect the grounding tire from the transmission.
	14. Unscrew bolts of fastening of a box пе редач to the engine, leaving on the place bolts And yes In which need to be unscrewed in the last turn.
	15. Install under the transmission the special VAG1383A elevator with an arm 3282 and an adjusting plate 3282/10 for the transmission 012/01A. Fix the transmission on an arm and an adjusting plate. In the absence of special prisposob of lines for removal of the transmission support the transmission by a jack through wooden whetstone.
	16. Unscrew bolts of fastening right (And) and a bolt of fastening of the transmission, left (In) support.
17. Unscrew remained two bolts (And yes In), fixing the transmission to the engine.
18. Move the transmission from the engine and lower it by 15 cm in order that access to the working cylinder of coupling opened.
	19. Unscrew the working cylinder of coupling and, using a soft wire, tie up it to a body. Do not disconnect a hydraulic hose from the working cylinder of coupling and do not press a coupling pedal.
20. Being careful, lower the transmission and take it from under the car.