VW Passat B5

since 1996 release

Repair and operation of the car



Foltsvagen Passat B5
+ Maintenance instruction
+ 1. Maintenance
+ 2. Engines
+ 3. Cooling system
+ 4. Fuel system
+ 5. Engine management
- 6. Exhaust system
   6.2. Catalyst
   6.3. Operation of cars with the catalyst
   6.4. Turbocharger
   6.5. Replacement of the muffler
   6.6. Oxygen sensor
+ 7. Transmission
+ 8. Running gear
+ 9. Steering
+ 10. Brake system
+ 11. Body
+ 12. Heating, ventilation
+ 13. Electric equipment






6.5. Replacement of the muffler

GENERAL INFORMATION

The place of a rassoyedineniye of pipes of the exhaust system on front-wheel cars from four - and five-cylinder engines except engines of 150 hp.

And = 140–150 mm

The place of a rassoyedineniye of pipes of the exhaust system on front-wheel cars with the engine of 150 hp.

And = 160–170 mm for five-cylinder engines.

And = 160–180 mm for engines with a turbocharger.


The place of a rassoyedineniye of pipes of the exhaust system on the full-drive ny cars and cars with the engine 6V

And = 244 mm

If the rassoyedineniye of pipes of the exhaust system is complicated, use one of underwritten methods:

  – cut a pipe of the exhaust system at distance of 5 cm behind a fixing bracket. Along an axis saw the remained piece of a pipe and bring down it, using the hammer and a chisel;
  – using the autogenous welding machine, warm connection of pipes and separate pipes.

Lift the car and fix on supports.

Front-wheel cars from four - and five-cylinder engines except engines of 150 hp.

The place of a rassoyedineniye of pipes of the exhaust system is at distance of 140-150 mm from the central muffler, see rice. The place of a rassoyedineniye of pipes of the exhaust system on front-wheel cars from four - and five-cylinder engines except engines of 150 hp.

Front-wheel cars with engines of 150 hp.

The place of a rassoyedineniye of pipes of the exhaust system is at distance to the additional muffler on models with five-cylinder engines of 160-170 mm, and on engines with a turbo-supercharging of 1,8-I about 160-180 mm, see rice. The place of a rassoyedineniye of pipes of the exhaust system on front-wheel cars with the engine of 150 hp.

All-wheel drive cars and cars with the engine 6V

The place of a rassoyedineniye of pipes of the exhaust system is at distance of 244 mm from the central muffler, see rice. The place of a rassoyedineniye of pipes of the exhaust system on all-wheel drive cars and cars with the engine 6V.

In the specified place cut a pipe of the exhaust system.

Release the muffler from rubber suspension brackets and take it from under the car.

Installation
PERFORMANCE ORDER
1. Install the muffler in rubber suspension brackets.
2. For connection of pipes of the exhaust system it is necessary to use new tightening brackets.
3. Check position of the muffler and if necessary, turn it so that the distance between the muffler and the bottom of the car was not less than 25 mm.
4. Tighten nuts of fastening of a tightening bracket the moment of 40 Nanometers.

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