VW Passat B5

since 1996 release

Repair and operation of the car



Foltsvagen Passat B5
+ Maintenance instruction
- 1. Maintenance
   1.1. Technical characteristics
   + 1.2. Frequency of service
   + 1.3. Engine oil
   1.4. Check of the exhaust system
   + 1.5. Engine cooling system
   + 1.6. Spark plugs
   1.7. Discharge of water from the fuel filter (diesel engines)
   1.8. Replacement of the fuel filter (diesel engines)
   1.9. Check of tightness of hoses and effluence of liquid
   1.10. Replacement of the filtering element of the air filter
   1.11. Check of a condition of a poliklinovy belt
   1.12. Maple belts
   1.13. Measurement of wear of gear belts on diesel engines
   1.14. Box of transfers / main transfer
   1.15. Check of a protective cover of a power shaft
   1.16. Visual check of tightness of the transmission
   1.17. Check of level of oil in the mechanical transmission
   1.18. Check of oil in the main transfer of automatic transmissions
   1.19. Check/replacement of level of oil in the automatic transmission
   1.20. Check of a forward suspension bracket and steering
   1.21. Check of dustproof covers of hinges of a forward suspension bracket
   1.22. Check of the shock-absorber
   1.23. Check of a radiator
   1.24. Check of electric chains
   + 1.25. Brake fluid
   1.26. Check of front brake shoes
   1.27. Check of back brake shoes
   1.28. Check of brake hoses
   1.29. Check of cables of the emergency brake
   1.30. Check of level of liquid in the amplifier of steering
   1.31. Dust filter
   1.32. Rechargeable battery
   1.33. Hinges of doors
   + 1.34. Windscreen washers
   1.35. Brushes of screen wipers
   1.36. Check of a starting position of the lever of a screen wiper
   1.37. Check of a tilt angle of the lever of a screen wiper
   1.38. Replacement of the battery in a key of remote control
   1.39. Zeroing of the Service-indicator
+ 2. Engines
+ 3. Cooling system
+ 4. Fuel system
+ 5. Engine management
+ 6. Exhaust system
+ 7. Transmission
+ 8. Running gear
+ 9. Steering
+ 10. Brake system
+ 11. Body
+ 12. Heating, ventilation
+ 13. Electric equipment






1.20. Check of a forward suspension bracket and steering

PERFORMANCE ORDER
1. Lift a forward part of the car and reliably fix on supports.
2. Visually examine antidust covers of spherical hinges and protective covers of rack steering transfer on existence of cracks, attritions and aging. Any wear of these covers will lead to loss of lubricant and hit of water and dirt, coming to an end with bystry wear of spherical hinges or steering transfer.
3. Check hoses of the mechanism of the amplifier of steering for attrition or aging, and also pipes and connections of hoses on leaks. Also check for leak signs under pressure protective rubber covers of steering transfer which indicate steering consolidation damage.

4. Lift the car a jack, take a wheel hands in the provision 6 and 12 of hours and try to shake it in the vertical plane. Very small side play of a wheel is admissible, but if a side play rather big, then further check is necessary to establish a source. Continue to swing a wheel while the assistant presses a foot brake. If the side play is eliminated or considerably reduced that probably that hug bearings are damaged. If the side play is still considerable with the pressed brake, means there is a wear in connection and fastening of a suspension bracket.
5. Now take a wheel in the provision 9 and 3 of hour and try to shake it in the horizontal plane. Existence of a side play in the horizontal plane can be caused by wear of the hug bearing or spherical hinges of steering draft. If external or internal spherical hinged connection is worn out, the side play will be obvious.