VW Passat B5

since 1996 release

Repair and operation of the car



Foltsvagen Passat B5
+ Maintenance instruction
+ 1. Maintenance
+ 2. Engines
+ 3. Cooling system
+ 4. Fuel system
+ 5. Engine management
+ 6. Exhaust system
+ 7. Transmission
+ 8. Running gear
+ 9. Steering
+ 10. Brake system
- 11. Body
   11.2. Care of a body
   11.3. Care of an upholstery and rugs
   11.4. Repair of insignificant damages of a body
   11.5. Repair of strong damages of a body
   - 11.6. Forward cross panel
      11.6.1. Installation of the forward cross panel in service situation
   11.7. Front bumper
   11.8. Removal of the lever of blocking of a cowl
   11.9. Adjustment of the side directing bumper arm
   11:10. Rear bumper
   11:11. Forward wing
   11:12. Facing of a niche of a forward wheel
   11:13. Air inlet lattice
   + 11:14. Cowl
   11:15. Front grille
   + 11:16. Cable of opening of the lock of a cowl
   11:17. Cowl lock
   11:18. Internal finishing of a door
   11:19. Differences at removal of an upholstery of the right forward door
   11:20. Control unit of door mechanisms
   11:21. Consolidation of a door
   11:22. Side finishing of the luggage compartment of the Sedan models
   11:23. Side finishing of the luggage compartment of the Station wagon models
   11:24. Back finishing of the luggage compartment on the Sedan models
   11:25. Trunk lid upholstery
   11:26. Luggage carrier door upholstery
   11:27. A covering of half of the luggage compartment on the Station wagon models
   11:28. Trunk lid
   + 11:29. Luggage carrier lock
   11:30. Adjustment of provision of a cover of a luggage carrier / back door
   + 11:31. The lock of a back door on the Station wagon models
   11:32. Forward door
   11:33. Cylinder of the lock of a forward door
   11:34. External handle of opening of a door
   11:35. Door lock
   11:36. Manual lowering of glass of a door
   11:37. Door glass
   11:38. Door arm
   11:39. Internal rear-view mirror
   11:40. Central console
   11:41. Forward ashtray
   11:42. Back ashtray
   11:43. Decorative overlay of the lever (automatic transmission)
   11:44. Decorative slips under the radio receiver
   11:45. The lower finishing of the dashboard from the driver
   11:46. Ware box
   11:47. Internal decorative overlay of an external rear-view mirror
   11:48. Ceiling handle
   11:49. Antisolar peaks
   11:50. Overlays of thresholds
   11:51. Wind and back flew down
   11:52. Sitting lobbies
   11:53. Head restraint
   11:54. Side safety cushions
   11:55. Back sitting
   11:56. Left back of back sitting
   11:57. Carpet
   11:58. Elements of finishing of an interior
   11:59. External mirror of a back type / glass of a mirror
   11.60. Case of an external mirror
   11.61. Protection / бордюрная roof level
   11.62. Side overlay of a body
   11.63. Replacement of rubber tapes of brushes of screen wipers
   11.64. Nozzles of washers of a windshield
   11.65. Screen wiper levers
+ 12. Heating, ventilation
+ 13. Electric equipment






11.6. Forward cross panel

GENERAL INFORMATION

Elements of fastening of the forward panel of a body

1 – arm of the lock of opening of a cowl,
2 – bolts of 6 pieces, 50 Nanometers,
3 – bolt of 50 Nanometers,
4 – bolts of 2 pieces, 10 Nanometers,
5 – consolidation,
6 – flexible cable,
7 – fixing opening,
8 – bolts of 2 pieces, 10 Nanometers,
9 – an opening for the special VW-3369 tool

Arrangement of bolts of fastening of the heat exchanger of system of the amplifier
of steering


Removal

PERFORMANCE ORDER
1. Remove a noise-attenuating covering of the engine.
2. Remove headlights with lobbies of the index ми turns.
3. Disconnect a flexible cable from the lock of opening of a cowl.
4. Disconnect electric sockets.
5. Remove a front bumper.
6. Unscrew the side directing arms from wings.
7. Disconnect hoses from the heat exchanger of the air given to the engine.
8. Merge cooling liquid from the cooling system and disconnect cooling system branch pipes.
Prevention

Do not allow to hang to the condenser of the air conditioning system and the heat exchanger of oil on pipelines. Also do not bend pipelines.


9. Conditioner. Unscrew the condenser from an arm and, without disconnecting from it pipelines, a soft wire tie up it to a motor compartment.
10. Unscrew the heat exchanger of oil of system of the amplifier of steering from the forward panel and, using a soft wire, tie up it to a motor compartment, see rice. Arrangement of bolts of fastening of the heat exchanger of system of the amplifier of steering.
11. Unscrew top (4) and side (8) bolts of fastening of the forward panel, see rice. Elements of fastening of the forward panel of a body.
12. Remove consolidation from two parties in the top part of the forward panel.
13. Ask the assistant to support the forward panel.
14. Unscrew the bolts fixing the forward panel to longerons.
15. Having pulled the car forward, remove the forward panel.

Installation

PERFORMANCE ORDER
1. Installation is made in the sequence, the return to removal.
2. Fill in cooling liquid in the cooling system.
3. Check and, if necessary, adjust light of headlights.

Adjustment of an arm of the lock of a cowl

PERFORMANCE ORDER
Establish a cowl lock arm so that distance between it wings of the car were both right and left identical. In case replacement of wings or a cowl was made, first of all center the established details concerning a car axis.