VW Passat B5

since 1996 release

Repair and operation of the car



Foltsvagen Passat B5
+ Maintenance instruction
+ 1. Maintenance
+ 2. Engines
+ 3. Cooling system
+ 4. Fuel system
+ 5. Engine management
+ 6. Exhaust system
+ 7. Transmission
+ 8. Running gear
+ 9. Steering
+ 10. Brake system
- 11. Body
   11.2. Care of a body
   11.3. Care of an upholstery and rugs
   11.4. Repair of insignificant damages of a body
   11.5. Repair of strong damages of a body
   + 11.6. Forward cross panel
   11.7. Front bumper
   11.8. Removal of the lever of blocking of a cowl
   11.9. Adjustment of the side directing bumper arm
   11:10. Rear bumper
   11:11. Forward wing
   11:12. Facing of a niche of a forward wheel
   11:13. Air inlet lattice
   - 11:14. Cowl
      11.14.1. Adjustment of provision of a cowl
   11:15. Front grille
   + 11:16. Cable of opening of the lock of a cowl
   11:17. Cowl lock
   11:18. Internal finishing of a door
   11:19. Differences at removal of an upholstery of the right forward door
   11:20. Control unit of door mechanisms
   11:21. Consolidation of a door
   11:22. Side finishing of the luggage compartment of the Sedan models
   11:23. Side finishing of the luggage compartment of the Station wagon models
   11:24. Back finishing of the luggage compartment on the Sedan models
   11:25. Trunk lid upholstery
   11:26. Luggage carrier door upholstery
   11:27. A covering of half of the luggage compartment on the Station wagon models
   11:28. Trunk lid
   + 11:29. Luggage carrier lock
   11:30. Adjustment of provision of a cover of a luggage carrier / back door
   + 11:31. The lock of a back door on the Station wagon models
   11:32. Forward door
   11:33. Cylinder of the lock of a forward door
   11:34. External handle of opening of a door
   11:35. Door lock
   11:36. Manual lowering of glass of a door
   11:37. Door glass
   11:38. Door arm
   11:39. Internal rear-view mirror
   11:40. Central console
   11:41. Forward ashtray
   11:42. Back ashtray
   11:43. Decorative overlay of the lever (automatic transmission)
   11:44. Decorative slips under the radio receiver
   11:45. The lower finishing of the dashboard from the driver
   11:46. Ware box
   11:47. Internal decorative overlay of an external rear-view mirror
   11:48. Ceiling handle
   11:49. Antisolar peaks
   11:50. Overlays of thresholds
   11:51. Wind and back flew down
   11:52. Sitting lobbies
   11:53. Head restraint
   11:54. Side safety cushions
   11:55. Back sitting
   11:56. Left back of back sitting
   11:57. Carpet
   11:58. Elements of finishing of an interior
   11:59. External mirror of a back type / glass of a mirror
   11.60. Case of an external mirror
   11.61. Protection / бордюрная roof level
   11.62. Side overlay of a body
   11.63. Replacement of rubber tapes of brushes of screen wipers
   11.64. Nozzles of washers of a windshield
   11.65. Screen wiper levers
+ 12. Heating, ventilation
+ 13. Electric equipment






11:14. Cowl

GENERAL INFORMATION

Elements of fastening of a cowl

1 – cowl,
2 – rack,
3 – hose,
4 – clip,
5 – washer nozzles,
6 – hinge casing,
7 – screw, 6 Nanometers,
8 – hinge,
9 – bolt, 25 Nanometers,
10 – rubber emphasis of a cowl. Changing emphasis height by its rotation, height of installation of a forward part of a cowl changes,
11 – rubber buffer,
12 – cowl guide

Arrangement and fastening of a pneumatic support of a cowl

And – a spring bracket of the top fastening of a support,
In – a spring bracket of the lower fastening of a support,

2 – pneumatic support


The site of a support X for which it is necessary to clamp a support in a vice

X =50 mm

Removal

PERFORMANCE ORDER
1. Open a cowl and enclose pure rags under cowl corners to protect a paint and varnish covering of the car at removal of a cowl.
2. Disconnect a hose from a nozzle of a washer and electric sockets. Tie a thin long cord to a hose and the electric socket. Extend an electrical wiring and a hose from a cowl, and untie from them a cord, leaving it in a cowl. Further the cord will be required for tightening in a cowl of an electrical wiring and a hose.
3. Using a marker, note position of hinges on a cowl.
4. Ask the assistant to support a cowl in open situation and disconnect a pneumatic support of a cowl from a cowl. For this purpose an edge of the screw-driver raise a spring bracket and remove the top part of a support from the spherical hinge on a cowl. If it is necessary to remove a pneumatic support of a cowl from the car, similarly remove the lower part of a support, see rice. Arrangement and fastening of a pneumatic support of a cowl.
5. At removal of a pneumatic support of a cowl do not take completely spring bracket from the spherical hinge, otherwise the spring bracket will be deformed, and it is necessary to make replacement of a pneumatic support.
6. If the new pneumatic support is established, then for utilization of an old support it is necessary to remove gas from it. For this purpose fix support in a vice for site X shown on rice. The site of a support X for which it is necessary to clamp a support in a vice. In order to avoid accident surely clamp a support for the specified site. At distance, equal 1/3 lengths, saw the case of a pneumatic support. When sawing a support for protection of eyes use points.
7. Unscrew the screws fixing a casing of the hinge of a cowl and remove a casing.
8. Unscrew bolts of fastening of the left and right hinges of a cowl and, being careful, remove a cowl.
9. Check a condition of hinges of a cowl for existence of a side play and wear and, if necessary, replace them.

Installation

PERFORMANCE ORDER
1. Using two assistants, establish a cowl and screw in bolts of fastening of hinges of a cowl by hand. Level cowl hinges according to earlier made tags and tighten bolts of fastening of a cowl.
2. Fix a pneumatic emphasis on a cowl for what with a force press an emphasis before fixing it on the spherical hinge of a cowl.
3. Tie the electric socket and a hose of a washer to a cord and involve them in a cowl.
4. Dress a hose on windshield washer nozzles.