VW Passat B5

since 1996 release

Repair and operation of the car

Foltsvagen Passat B5
+ Maintenance instruction
+ 1. Maintenance
+ 2. Engines
+ 3. Cooling system
+ 4. Fuel system
+ 5. Engine management
+ 6. Exhaust system
+ 7. Transmission
+ 8. Running gear
+ 9. Steering
- 10. Brake system
   10.2. General information
   10.3. ABS/EBV/EDS/ASR/ESP systems
   10.4. Check of the vacuum amplifier of brakes
   + 10.5. Replacement of front brake shoes
   10.6. Replacement of back brake shoes
   10.7. Check of a brake disk
   10.8. Brake disk
   10.9. Pumping of the hydraulic brake system
   + 10:10. Brake pipelines and hoses
   10:11. Stoplight switch
   10:12. Lever of the emergency brake
   10:13. Adjustment of the emergency brake
   + 10:14. Cable of the emergency brake
   10:15. Main malfunctions of brakes
+ 11. Body
+ 12. Heating, ventilation
+ 13. Electric equipment

мотопомпа бензиновая для грязной воды

10.8. Brake disk


1. Weaken bolts of fastening of a wheel, then lift the corresponding part of the car and fix on supports. Remove the corresponding wheel.
2. For reduction of losses of brake fluid uncover a popolnitelny tank of the brake system, close a tank mouth polyethylene and again screw a cover. It is necessary in order that the cover hermetically closed a popolnitelny tank. Alternatively, using a clip, press the brake hose going to a support.
3. Unscrew two bolts and remove the holder of a support with a support from a rotary fist.
4. Clear area about connection of a brake hose and brake трубопрово and unscrew a brake hose. Close openings in a brake hose and the pipeline suitable traffic jams.
5. Disconnect a cable of the emergency brake from a support of a back brake.
6. Remove a support.
7. Remove a brake disk.


1. Check a state and measure thickness of a brake disk.

In need of replacement of a brake disk it is also necessary to replace also the second brake disk for ensuring uniformity of braking. When replacing brake disks it is also necessary to replace brake shoes.

2. Check and, if necessary, clear the interfaced surfaces of a brake disk and a nave. At installation of a new brake disk remove a sheeting layer from its surface.
3. Establish a brake disk on a wheel nave.
4. Establish a support with brake shoes. At the same time do not overwind a brake hose. Check that at full turn of a forward wheel the brake hose does not contact to elements of a forward suspension bracket and a body.
5. Fix a support by bolts and tighten bolts of fastening of a forward support the moment of 120 Nanometers, and bolts of fastening of a back support the moment of 95 Nanometers. If bolts with the ridge basis of a head of a bolt repeatedly are established, then, using a wire brush, clear a ridge surface.
6. If the brake hose was disconnected, screw it into place.
7. Remove polyethylene from a jellied mouth of a popolnitelny tank and pump over the corresponding brake contour.
8. Establish a wheel and lower the car on the earth. Tighten bolts of fastening of a wheel in a diagonal telnost of a posledov the moment of 120 Nanometers.
9. Several times strongly press a brake pedal in order that brake shoes nestled on a brake disk.
10. Check liquid level in a popolnitelny tank of the brake system.